PRODUCTION PROCESS

   LVL stands for Laminated Veneer Lumber, it’s a popular engineered wood material with many applications and it can replace sawn timber with many advantages such as

• Higher strength and more durable.
• Fumigation treated and no fungus.
• Can be reused up to 5 times.
• Custom cut size as requirement.

LVL MANUFACTURE PROCESS

1. SELECTING THE CORE VENEER

The core is made from acacia, pine and mixed wood veneer, which increases the Laminated Veneer Lumber strength for more heavy duty packaging purpose. The most beautiful and best veneers are selected and put into production by TTP workers to bring the high quality for each LVL plank.

2. GLUE SPREADING

The veneers are put through glue rolling machine one by one so that the glue is evenly adhered on both sides.

3.VENEER LAY-UP

This is the main different point in manufacturing process between LVL and Plywood. We will arrange the veneers on the conveyer belt following the same direction. And the veneer is also fixed by plastic staples

4. COLD PRESS

Cold pressing for a period of 4-8 hours will help to shape the panels temporarily.

5. HOT PRESS

Our factory is using hot presses with the latest technology, with 6 cylinders for high capacity, stable pressing force, ensuring flat boards, quite accurate thickness. In turn, put the panels into each tray of the hot press machine, high temperature and pressure heat the glue to bond the veneer layers together and permanently solidify product structure.

After hot press

6. CUTTING TO SIZE

When it comes to Laminated Veneer Lumber, trimming and cutting is the most important step because each customer often requires different small dimensions.

         

                                                                                        Our TTP owns a system of modern and high techique LVL cutting machine imported from foreign country. With the accuracy to every detail, our machine has capability of cutting every small size dimension as the customers request. Furthermore, the quality of the first full core taken from factory is carefully checked by our experienced QC teams before putting into cutting machine to maintain the best quality of small sized piece.

7. INSPECTION

When cutting is completed, our QC team will thoroughly inspect the quality of every piece before loading in container to bring the high qualified products as well as reduce the maximum defects to customers. We check very carefully the surface, edge, measure the MC, and especially check the dimension of LVL. The moisture content we always control is under 18%, it’s will keep the LVL dried and decrease the moldy rate.

Our TTP is confident of being the only unit which has a 100% LVL piece by piece inspection process before stuffing from professional and highly experienced QC teams with the aim of bringing the best plywood products and value to customers.

 

 

8. PACKAGING 

Finally, we count and stack up pcs to create a bundle. Because the size of LVL is often small so that a bundle has thousands pcs. We use green plastic straps to tie up the bundle, the high strong pallet to make the base,  which meet the export standard for delivery by sea.These bundles are ready to be loaded into containers for delivery to customers.

 

OUR QUALITY CERTIFICATION

During over 10 years in plywood industry, our company always try to serve our customer with most suitable and qualified products. Here are some certificates that indicate the specifications of our plywood, which has been exported to the US, India, Korea, Malaysia, Japan, etc.

If you are looking for a reputable supplier who can guarantee high quality, large volume and good price, please feel free to contact us:

Hotline/WhatsApp/Line/Kakao: +84 326 942 288

Email: info@ttplywood.com

Website: https://ttplywood.com/

Alibaba: https://ttplywood.trustpass.alibaba.com/