Birch Plywood - Quality Inspection Process From TT PLYWOOD

Birch Plywood Inspection Process

The quality inspection of Birch Plywood is a crucial step to ensure that the product meets technical and quality standards before being shipped. Below is a detailed inspection process:

1. Raw Material Inspection

✅ Wood Selection: Birch logs are carefully selected to ensure no defects such as cracks, rot, or dead knots.
✅ Moisture Content Check: Moisture meters are used to ensure that raw materials have a moisture content of 8-12%, preventing warping after processing.
✅ Veneer Grading: Birch veneers are classified according to A, B, C, D standards based on surface quality and durability.

2. In-Process Inspection

🔹 Glue Application & Hot Pressing:
✔ Ensuring an even glue spread with no missing or overflowing glue.
✔ Using Phenol Formaldehyde (WBP) or Urea Formaldehyde adhesives according to water resistance and strength standards.

🔹 Hot Pressing:
✔ Monitoring the pressing process to ensure the correct temperature, pressure, and pressing time.
✔ Ensuring the veneer layers are tightly bonded with no delamination.

3. Finished Product Inspection

🔹 Dimension & Tolerance Check:
✔ Measuring thickness, length, and width with digital calipers.
✔ Standard tolerance: ±0.3mm for thickness, ±1mm for length and width.

🔹 Mechanical Strength Testing:
✔ Modulus of Rupture (MOR) Test – Ensures the plywood’s bending strength.
✔ Shear Strength Test – Evaluates the bonding strength between veneer layers.

🔹 Moisture & Water Resistance Testing:
✔ Final moisture content must be below 12% to prevent warping.
✔ Water resistance test: Soaking samples in 60-100°C water for 24-72 hours to assess waterproof performance.

🔹 Surface Quality Check:
✔ Assessing smoothness and flatness.
✔ Checking for surface defects such as cracks, knots, chipping, or glue failure.

🔹 Formaldehyde Emission Testing:
✔ Measuring formaldehyde emissions according to E0, E1, E2, CARB P2 standards to ensure environmental safety.

4. Packaging & Pre-Shipment Inspection

✅ Standard Packaging: Wrapped with moisture-proof film and securely packed to prevent damage during transportation.
✅ Labeling & Certification: Each bundle is labeled with product information, manufacturer details, batch numbers, and quality certifications (CO, CQ, FSC, CE, JAS).
✅ Final Random Inspection: Conducting a final check on randomly selected plywood sheets before shipment to ensure quality consistency.

Why Is This Inspection Process Important?

✔ Ensures Birch Plywood meets the highest quality standards.
✔ Provides warp-resistant, durable, and high-strength plywood.
✔ Complies with export and international certifications such as FSC, CARB, CE, and JAS.

📌 Contact TT Plywood for a quotation & consultation on Birch Plywood today!